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Hydraulic flange spreader
For even the most demanding tasks


Per Østergaard

The most powerful hydraulic flange spreader wedge on the market

 

Groundbreaking functionality makes this flange spreader one of the most powerful on the market.

 

With an insertion gap down to just 5 mm and a spreading force of up to 277 kN, combined with a weight of only 5 kg, this flange spreader sets new standards for efficiency, strength, and ease of use.

The innovative design combines low weight, high force, and unique technical features, making the hydraulic flange spreader a preferred choice for maintenance, installation, testing, and decommissioning of flanges.

The set is supplied as a complete kit in a durable transport case. Hydraulic pump and hose are sold separately.

Key Features

The combination of design and performance makes this tool market-leading on key parameters

  • 277 kN (27.7T) spreading force per tool
  • Jaw tip of only 5 mm, ideal for small access gaps
  • Jaw width of 55 mm, suitable for many flange profiles 
  • Easy handling, only 5 kg 16 mm jaw step
  • Friction-reducing jaw bearings for smooth and controlled movement
  •  Single-pin design for quick installation and service
  • Simplified design with fewer components and higher reliability

 


Typical applications


The compact design and high force make the tool ideal for both planned maintenance, installation, and critical on-site tasks where precision and safety are essential.

  • Maintenance and repair of flanges
  • Installation and alignment of piping and process equipment
  • Testing and inspection, including gasket replacement
  • Decommissioning in offshore, energy, and process industries 
  • Work in remote locations and confined installation conditions

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How the tool works


The flange spreader is driven by hydraulic pressure. The piston inside the tool pushes an internal wedge mechanism forward, forcing the jaws apart.

By using high pressure, it is possible to achieve a large spreading force without the need for an external power supply.

The flange spreader is ideal for use with flange alignment equipment, providing a complete and safe solution for handling flange joints.



Kit contents


The kit is complete and supplied in a durable transport and storage case, containing:

  • Hydraulic spreading wedge
  • Stepped blocks
  • Safety blocks
  • Stepped safety blocks 
  • Safety strap Durable transport and storage case

Hydraulic pump and hose are sold separately

 


A compact solution that combines high force and precise control, even in access gaps down to 5 mm.

Designed for demanding industrial environments with a focus on safety, mobility, and maximum uptime.

Benefits

  • The most powerful flange spreader on the market, delivering up to 277 kN spreading force
  • Extremely compact, capable of operating in access gaps as small as 5 mm
  • Lightweight, safe, and portable, only 5 kg for easy transport and positioning
  • Fewer components and reduced maintenance, engineered for increased uptime
  • Maximum control, ideal for parallel spreading with multiple tools Built to last and 100% load-tested

 

Hytor quote
When our customers work in critical environments, we provide tools that deliver maximum force, precision, and safety

 

 

Would you like to know more?

Fill out the form and we will contact you

 

Would you like to know if this is the right solution for your flange applications?

Contact our specialists and let us help you move forward

Hytor Per Østergaard
Per Østergaard
Global Sales Manager - Tools



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Hytor Martin Fink Vang Jensen
Martin Fink Vang Jensen
Key Account Manager - Tools



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Hytor Mads Bahl
Mads Bahl
Projects & Engineering Manager - Tools



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Hytor Karsten Vestergaard Jepsen
Karsten Vestergaard Jepsen
Technical Project Manager - Tools



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Hytor Bo Pedersen
Bo Pedersen
Field Application Engineer - Tools



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Hytor Michael Hollmann Scharff
Michael Hollmann Scharff
Sales Engineer - Tools



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Hytor Bethina Laursen
Bethina Laursen
Senior Sales Consultant - Tools



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Hytor Tonny Toftgaard
Tonny Toftgaard
Sales Consultant - Tools



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Hytor John Holm Pedersen
John Holm Pedersen
Service Technician - Tools



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